All-container filling system – PCM Dosyfill
The PCM Dosyfill filling system is ideal for handling viscous or fragile products with or without markers.
This tailor-made system allows us to adapt to the diversity of existing containers, products or production lines.
The Dosyfill PCM system benefits from the precision and reliability of Dosys™ pumps combined with a high level of automation and cleanability. The Moineau™ technology can also be adapted on this system to best meet customer needs.
Arrangement
- DACC dosing pump
- Electro trust cylinder
- Control cabinet- displaying injection point temperature
- Empty tank detection device
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Benefits
A "CUSTOMIZED" SOLUTION FOR YOUR APPLICATIONS
- Can be adapted to various containers, products or existing production lines
- Two available dosing technologies, PCM Moineau™ or PCM Dosys™, to meet the requirements of our customers (doses, cadences, flowrate...)
- Wide range of filling nozzles depending on the products to package (stringy, viscous, large pieces...)
DIVERSITY OF CONTAINERS & APPLICATIONS
- Pouches (sauces for out-of-home catering)
- Buckets (fruits & vegetables preparation)
- Bags (minced meat)
- Pots (fresh dairy products) or bottom pots (multi-layers preparations)
- Thermoformed containers (convenience food)
- Flacons (cosmetics)
100% RELIABLE & REPEATABLE
- Dosys™ technology (see page 7) or Moineau™ technology (see page 6)
HYGIENIC
- Hygienic design of components
- Cleaning in place of the overall system, whatever the proposed solution
Example of realization
PCM DOSYFILL - Filling of various cosmetic products on flasks
Process
- Doses from 9 to 180ml [0.0024 to 0.047 usgal]
- 30L [7.93 usgal] hopper racking
Construction
- 1 Dosys™ technology pump
- Brushless actuator
- 1 pinching nozzle (4mm [0.16 inch] diameter) + 2 static nozzles (4/6 mm [0.16/0.24 inch] & 6/8 mm [0.24/0.31 inch] diameter)
- Integrated cabinet and control panel
- "Top dosing" foot pedal control
PCM DOSYFILL - Filling of a viscous preparation with pieces on bags or Euro buggies
Process
- Dosing on two stations in alternating mode
- Doses from 10 to 15Kg [22 to 33 lbs] (bags) or 200Kg [441 lbs] (E-buggies)
- Hopper racking
- Dose control by weighing: pump controlled by the scale to reach the desired setpoint
- Integration of a CIP pump
- Cleaning in place of the overall system (excluding hopper)
Construction
- 1 Hycare™ hygienic pump (Moineau™ technology)
- Brushless actuator
- 2 sleeve nozzles (51 mm [2 inch] diameter) mounted on retractable support arm
- Integrated cabinet and control panel
- 1 push buttom dispensing
PCM DOSYFILL 3 HEADS - Filling of liquid sauces with or without pieces in preformed pots
Process
- Doses from 15 to 60gr [0.03 to 0.13 lbs]- cadence from 8 to 10 strokes/mn
- Stroke by stroke dosing
- Displacement, on 1 axis, of the conditioning nozzles through Brushless actuator - 7 steps
- ″Parking″ position for nozzle priming and cleaning
- Cleaning in place of the overall system
- Integration into the existing customer conditioning line
Construction
- Compact and monobloc unit
- 3 Dosys™ technology pumps
- Brushless actuator
- 3 whole way nozzles (12 mm [0.47 inch] diameter)
- Integrated cabinet and deported control panel for operators
Performances
(Depending on the DosysTM pump type)
- Pressure: 20 bars max
- Speed: 60 strokes/max (if pump set at its maximum volume capacity)
- Maximum size of particles up to 48 mm
- Accuracy +/- 2% from 500 to 2000 gr doses
- Accuracy +/- 5% from 40 to 100 gr doses
